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Inspect ammonia storage tank weld integrity during operation.

For operators responsible for ammonia storage safety, traditional internal inspections create major cost, safety and availability challenges. Decommissioning, cleaning and opening tanks leads to prolonged downtime, exposure risks and oxygen ingress that can initiate stress corrosion cracking (SCC).

In-service ultrasonic inspection of tank welds

In-service automated ultrasonic inspection verifies weld integrity and detects SCC while the tank remains in operation. High-resolution ultrasonic data is collected under actual operating conditions, providing reliable documentation of structural condition, reducing inspection risk and supporting compliance without decommissioning the tank.

Three technicians wearing yellow protective suits and full-face respirators prepare hoses and equipment during in-service inspection work inside an industrial ammonia storage facility.
Personnel equipped for in-operation ammonia storage tank inspection. Protective suits and controlled habitats ensure safe mounting of the ultrasonic inspection system in a -32 °C ammonia environment.

Challenges

When ammonia storage tank integrity relies on shutdown inspections, safety risk increases.

Shutdown-based inspections disrupt production

Internal inspections require decommissioning, cleaning and cooling, often resulting in weeks of downtime and significant operational cost.

Oxygen exposure increases SCC risk

Opening ammonia storage tanks introduces oxygen to welds and heat-affected zones, creating conditions that can initiate or accelerate stress corrosion cracking.

Confined-space work compromises safety

Manual weld inspection inside tanks exposes personnel to hazardous environments and increases safety risks during inspection activities.

Manual methods limit data quality and traceability

Conventional inspection techniques provide less consistent coverage and weaker documentation, reducing confidence in defect detection and long-term integrity.

Benefits

Secure ammonia storage tank integrity during continuous operation

Continuous operation, no production loss

In-service ultrasonic inspection confirms the weld integrity while the tank remains in use, thereby avoiding costly shutdowns and interruptions to the ammonia supply.

Verified integrity, reduced corrosion risk

Controlled nitrogen habitats and remote-operated tools prevent oxygen exposure, eliminating the risk of stress corrosion cracking during inspection.

Reliable detection, traceable documentation

High-resolution ultrasonic data provides dependable detection of stress corrosion cracking, supported by digital reports for integrity management and regulatory compliance.

Proven solution, trusted by industry

Applied at ammonia facilities worldwide 2011, the method combines technical reliability with extensive operational experience.

Discover the methods for inspecting ammonia storage tanks in operation

Find out how automated ultrasonic inspection detects stress corrosion cracking in ammonia storage tanks while they remain in operation. The white paper explains the inspection method, safety setup and documented results from in-service ammonia tank projects.

Service scope

Inspection methods and applied technologies

In-service non-destructive testing (NDT) of welds and heat-affected zones (HAZ) in atmospheric ammonia storage tanks. The inspection  detects stress corrosion cracking (SCC),  without decommissioning the tank. 

Standards

Inspection in compliance with international frameworks and safety requirements 

See in-service ammonia tank inspection in action

The video demonstrates automated ultrasonic inspection of ammonia storage tanks performed during operation. The method enables full weld inspection without tank decommissioning, cleaning or depressurisation. Inspections are carried out safely under operating conditions, with a typical inspection campaign completed within 2–3 weeks.

Ole Nørrekær Mortensen

Reach out to Ole Nørrekær Mortensen for more information.

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Ole Nørrekær Mortensen

Senior Project Manager

Call: +45 43 25 03 79

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In-service Ammonia Tank Inspection with Automated Ultrasonic Methods